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Diploma. Manufacturing technology tilting frame (Rus.)
Refunds: 0
Uploaded: 18.12.2015
Content: 9_rama kanovatelya rus-ukr.zip 3496,7 kB
Product description
Diploma in welding.Manufacturing technology tilting frame (Rus.)
Language of work -russian, ukrainian.
Drawings - nine sheets A1 format.
TABLE OF CONTENTS
Abstract 3
entry 8
1 constructively analytical section 8
1.1 Product description 9
1.1.1 Working conditions: 10
1.2 The technical specifications for welding rack 11
1.2.1 Requirements to the base metal 11
1.2.2 The requirements for welding consumables: 11
1.2.3 Requirements for welding equipment: 11
1.2.4 Requirements structural elements: 12
1.3 The characteristics of the base metal 13
1.3.1 The characteristics of the base metal 13
1.3.2 chemical properties 13
1.3.3 weldability 14
1.3.4 Mechanical properties 15
1.3.5 problems when welding pearlitic steels 15
1.4 The selection of welding method 18
1.4.1 Welding process selection of the material 18
1.5 selection of welding consumables 20
1.5.1 The choice of shielding gas 20
1.5.2 The selection of welding wire: 20
1.6 Select the type of welded joints 22
1.7 calculation mode parameters of arc welding in CO2 24
1.7.1 payment of welding butt joint 24
1.7.2 payment of welding T-joints: 26
1.7.3 Mode parameters of arc welding: 26
1.8 selection of welding equipment 29
1.9 development process 31
1.10 Welding accessories 32
1.10.1 jig for assembly and welding of U-sections 32
1.10.2 assembly jig for welding the frame 33
1.10.3 jig for welding racks: 33
1.11 The calculation of snap elements 36
1.11.1 The technical requirements for the snap 36
1.11.2 calculation of forces needed for clamping workpieces 36
1.11.3 calculation of pneumatic cylinder 37
1.11.4 calculation of screw clamps: 38
2 Quality Control 39
2.1.1 The input control 39
2.1.2 functional control 39
2.1.3 acceptance control 40
3 Occupational Safety 41
3.1 means and measures to improve working conditions 42
3.1.1 technological measures 42
3.1.2 design solutions 42
3.1.3 Special events and collective security means 43
3.1.4 ensure electrical safety. 45
3.2 Requirements guild room 49
3.3 PPE 50
3.3.1 Radiation Protection 50
3.4 normalization of the ecological situation 50
3.5 calculation of local exhaust 51
3.5.1 The calculation of local exhaust 51
3.5.2 The calculation of the local stationary suction 52
4 economic part 53
4.1 workflow 55
4.2 determination of the cost of processing the product 56
4.3 The costs of the basic materials: 57
4.4 costs of welding consumables 57
4.5 costs of gas 59
4.6 costs 60 energy technology
4.7 The cost of workers´ wages 61
4.8 depreciation on equipment 61
4.9 The costs of repairs and maintenance of equipment 63
4.10 The costs and amortization of retention area of the building, which occupies 64 Equipment
5 general conclusions 66
6 Literature 67
7 of Annex 68
Additional information
The drawings are as AutoCAD are stored in the format dxf (for editing in a AutoCAD and compass)
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