Diploma. Manufacturing process of the expansion tank

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Uploaded: 18.12.2015
Content: 10_rasshyritelny_bak_rus-ukr.zip (1926,4 kB)
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Description

Diploma project on welding. Manufacturing process of the expansion tank
Language of work - Russian, Ukrainian
Drawings - 8 format A1

contents
1.DESCRIPTION OF EACH articles 9
1.1 minds of robots expander 10
1.1 The characteristics of the base metal 10
Weldability 1.1 12
2. The calculation of welding 14
selection of welding consumables 15
choice of gas 15
selection of welding wire 16
select the type of welded joints, dimensions and edge preparation 16
calculation of parameters of the welding seam in size 17
arc welding mode settings: 17
preparation of input data 17
calculation mode in CO2 arc welding seam in size 18
2.1. speed calculation vrasheniya shell 20
welding technique (posledovatenost implementation extends the length and thickness of the seam, the use of pads, jelly, welding position ...) 20
2.2. selection of welding equipment 22
welding rectifier 22
automatic welding machine 22
3. Purpose and scope ustanovkok 24
3.1. Job Description ustanovkoki longitudinal seam shell 26
4. razrobotke process 28
4.1. process of assembly and welding expander 28
5. Quality Control 31
6. The calculation of snap elements 33
6.1. calculation pnevmoprizhimov 33
6.2. Keyboard payment clamping device pnevmoshlangovym drive 34
6.3. payment Roller 35
7. The economic part 38
7.1. entry 39
7.2. normalization of labor 41
7.3. most of the time 43
7.4. calculation of the cost of processing the product 44
7.5. the cost of basic materials 45
7.6. the cost of welding consumables 46
7.7. costs for electricity 48
7.8. the cost of workers´ wages 48
7.9. depreciation on equipment 49
7.10. Costs of minor repairs and maintenance of equipment: 51
7.11. costs associated with the maintenance and depreciation area of the building, which occupies equipment: 51
7.12. definition ekonomicheskoy effective design solutions 54
7.13. calculation of the payback period of 55
8. Occupational Safety 56
8.1. analysis of hazardous production factors 57
microclimate. 57
harmful substances. 59
industrial lighting. 60
noise and vibration. 61
radiation. 62
electrical safety. 62
mechanical hazards. 63
fire safety. 63
balloons. 64
8.2. engineering solutions to improve process safety 64
optimization of the parameters of the air environment. 65
optimization of industrial lighting. 65
protection against radiation in the optical range. 66
protection from noise and vibration. 67
ensuring the safe operation of balloons. 68
 ensuring electrical safety. 68
fire safety. 72
normalization of the ecological situation. 74
calculation of engineering solutions. 74
9. conclusions 77
10. The list of references 79
11. Annex 80

Additional information

The drawings are as AutoCAD are stored in the format dxf (for editing in a AutoCAD and compass)

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