Diploma. Welding the side wall gondola model 12-296M

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Uploaded: 22.04.2015
Content: 35_stena_poluvagona.zip (2765,28 kB)
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Diploma project on the theme of "Design and development of the site assembly and welding technology side wall gondola model 12-296M"
Language of Work - Russian;
The graphic part - 12 sheets (10 pcs - A1 1pc - 2hA1, 1sht- A3)
Explanatory note - 126 p.
The drawings are executed in AutoCad.


1 Product Characteristics
1.1 Purpose and description of the side wall structure
1.1.1 Purpose and description of the rack design
1.2 Technical requirements for the construction of the side walls
1.2.1 Specifications for rack design
1.3 Specifications for the production of the side walls
1.3.1 Technical conditions for the manufacture of rack
1.4 Specifications for the base metal
1.5 Technical requirements for sheet and metal products
1.6 Analysis of the technological side of the wall structure
1.7 Analysis of the underlying process and
suggestions for improvement
2 Initial data taken in the design of
Technological part 3
3.1 Selecting and technical rationale of welding
side wall
3.1.1 The types and sizes of structural members welded
3.1.2 Selection of welding materials for the manufacture of components and
side walls as a whole
3.1.3 Specifications for welding materials
3.1.4 Calculation of welding conditions in carbon dioxide
3.1.5 Selection of welding equipment
3.2 Calculation of thermal cycles, evaluation and weldability
behavior side wall construction metal in welding
carbon dioxide
3.2.1 Evaluation of metal structure in the weldability in welding
carbon dioxide
3.2.2 Calculation of thermal cycles and behavior of metal
wall construction side during welding in carbon dioxide
3.3 Flow diagram of the manufacturing process
side wall
3.4 Map technology manufacturing process
side wall
3.5 Technical regulation assembly and welding operations
4 control the quality of raw materials,
assembly and welding operations and of the finished product
5 of the Transport
6 The design of the
6.1 Construction of the new equipment
6.1.1 Stand for assembling a sealing edge
6.1.2 Stand for assembling and welding stand
6.1.3 Unit for automatic welding racks
6.2 Modernization of the basic equipment
6.2.1 Setting the assembly and welding of the upper sheet from the upper
6.2.2 Installation for assembly and welding of the side wall in
personal position
6.2.3 Installation for welding the side wall in the opposite
7 Organisation of the
7.1 Calculation of the required quantity of Technology
7.2 Calculation of the required number of key
production workers
7.3 Calculation of the number of auxiliary workers
7.4 Calculation of production space
8. The economic part
8.1 The cost of basic materials
8.2 Cost of consumables
8.3 The cost of electricity power
8.4 The cost of processing power
8.5 Payroll basic production
8.6 Calculation of wages of auxiliary workers
8.7 Total payroll and basic
auxiliary workers
8.8 Social security contributions
8.9 Hardware Costs
Plant-wide expenses 8.10
8.11 offsite costs
8.12 Calculation of capital investments
8.13 Annual savings from the introduction of the project
8.14 Payback
9 Occupational Health
9.1 Analysis of hazards
9.2 Calculation of local exhaust
10 Environmental Protection
11 of the Energy
12 Construction of the
13 site plan and cargo traffic
List of sources used


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